Maintenance Engineer
Houston, TX
Full Time
Experienced
Main Function:
We are seeking a skilled Maintenance Engineer with a strong background in the repair, maintenance, and optimization of SMT (Surface Mount Technology) equipment, including but not limited to Panasonic, Fuji, ASM, DEK, TRI, and Aurotek systems. This role focuses on the reliability, performance, and continuous improvement of SMT production lines by maintaining and optimizing robotic and automation systems. The ideal candidate will combine hands-on technical expertise with data-driven diagnostics and a proactive approach to equipment health and productivity.
Key Responsibilities:
Qualifications:
Education:
Required Skills & Knowledge:
Preferred Certifications:
We are seeking a skilled Maintenance Engineer with a strong background in the repair, maintenance, and optimization of SMT (Surface Mount Technology) equipment, including but not limited to Panasonic, Fuji, ASM, DEK, TRI, and Aurotek systems. This role focuses on the reliability, performance, and continuous improvement of SMT production lines by maintaining and optimizing robotic and automation systems. The ideal candidate will combine hands-on technical expertise with data-driven diagnostics and a proactive approach to equipment health and productivity.
- Perform preventive and corrective maintenance on SMT equipment, including screen printers, pick-and-place machines, SPI/AOI systems, and reflow ovens.
- Install, configure, and calibrate SMT machines and related robotic systems in production environments.
- Troubleshoot mechanical, electrical, pneumatic, and software issues on equipment from Panasonic, Fuji, ASM, DEK, TRI, and Aurotek.
- Maintain and update machine control software and firmware, ensuring compatibility and performance.
- Work closely with production and engineering teams to minimize equipment downtime and improve line efficiency.
- Ensure seamless integration and communication between SMT equipment, PLCs, sensors, and factory networks.
- Monitor and analyze machine performance data to detect inefficiencies and predict potential failures.
- Apply machine learning and AI-based analytics for predictive maintenance and reliability improvements.
- Conduct Root Cause Analysis (RCA) for repetitive equipment failures and implement long-term solutions.
- Optimize equipment settings and process parameters for improved throughput, accuracy, and yield.
- Validate SMT process quality and compliance through inline inspections (SPI, AOI) and statistical process control (SPC).
- Develop and follow standardized maintenance procedures and checklists.
- Ensure alignment with 5S, ISO 9001, and Six Sigma quality standards in all R&M activities.
- Maintain detailed logs of equipment status, repairs, upgrades, and performance metrics.
- Provide technical support for process engineering and equipment selection or upgrades.
- Collaborate with vendors and service providers for spare parts, troubleshooting, and training.
- Communicate equipment performance updates and issues to management and relevant teams.
Education:
- Bachelor’s or Master’s degree in Mechatronics, Electrical Engineering, Automation Engineering, or a related technical field.
- Professional hands-on experience with SMT equipment repair, setup, and maintenance.
- Strong understanding of equipment from Panasonic, Fuji, ASM, DEK, TRI, Aurotek, or similar SMT brands.
- Experience in robotic automation, control systems, or factory automation preferred.
- Familiarity with PLC programming, vision systems, and SMT software tools.
- Strong technical knowledge in diagnosing and repairing SMT systems across mechanical, electrical, and software domains.
- Proficient in data collection and analysis for performance monitoring and predictive maintenance.
- Familiarity with IoT-enabled systems, remote monitoring, and smart factory technologies.
- Experience with CMMS (Computerized Maintenance Management Systems) is a plus.
- Understanding of IPC standards, reflow profiling, and component handling.
- Strong problem-solving, root cause analysis, and documentation skills.
- Proficient with Microsoft Office, technical reports, and maintenance tracking.
- SMT Equipment OEM Certifications (e.g., Panasonic NPM, Fuji NXT, ASM SIPLACE)
- Six Sigma Green Belt / Black Belt
- IPC-A-610 or similar industry certifications
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