Quality Assurance Supervisor - IB4

Houston, TX
Full Time
Manager/Supervisor
Position Summary
The Quality Assurance Supervisor is responsible for leading and maintaining the Quality Management System (QMS), ensuring compliance with customer, regulatory, and internal requirements. This role drives a preventive quality culture, supports operational excellence, and ensures consistent execution of quality processes across SMT/EMS manufacturing operations. It is responsible of supervise the quality portion for NPI & Change Management, for ensuring end-to-end quality readiness for new product introductions and engineering changes, driving a holistic, system-based approach across design, process development, supply chain, and manufacturing execution.

Key Responsibilities
1. Quality Systems Management
  • Ensure compliance with QMS standards (e.g., ISO 9001, IPC standards, customer-specific requirements)
  • Maintain and improve procedures, work instructions, and control plans
  • Drive standardization across production lines and processes
2. Process Assurance & Compliance
  • Monitor adherence to defined manufacturing processes (SMT, assembly, test)
  • Ensure proper implementation of:
    • PFMEA and Control Plans
    • ESD controls and handling requirements
    • Traceability and serialization systems
  • Enforce layered process audits (LPA)
3. Defect Prevention & Continuous Improvement
  • Lead root cause analysis using structured methodologies (8D, 5 Whys, Fishbone)
  • Drive corrective and preventive actions (CAPA)
  • Partner with Industrial Engineering and Production to reduce defects:
    • Solder defects (bridging, tombstoning, insufficient solder)
    • Assembly and test escapes
  • Promote a zero-defect mindset across teams
4. Quality Performance Management
  • Track and report key KPIs:
    • First Pass Yield (FPY)
    • DPPM (Defective Parts Per Million)
    • Scrap and rework rates
    • Customer complaints and returns
  • Analyze trends and trigger improvement actions
  • Provide regular reporting to plant leadership
5. Team Leadership & Development
  • Supervise and develop Quality Engineers, Technicians, and Inspectors
  • Define roles, responsibilities, and performance expectations
  • Provide coaching and technical guidance
  • Ensure adequate staffing and training coverage
6. Customer & Supplier Quality Interface
  • Act as liaison between customer quality teams and internal operations
  • Support customer audits and business reviews
  • Ensure timely and effective response to customer complaints (8D reports)
  • Collaborate with Supplier Quality on incoming issues impacting production
7. New Product Introduction (NPI) Support
  • Ensure quality readiness for new product launches
  • Participate in design and process reviews
  • Validate inspection and test strategies (AOI, ICT, FCT)
  • Approve first article inspections (FAI) and pilot builds
8. Documentation & Data Management
  • Ensure accurate and timely documentation of quality records
  • Maintain defect databases and lessons learned
  • Support digitalization initiatives (MES, dashboards, traceability systems)
Qualifications
Education
  • Bachelor’s degree in Engineering (Industrial, Manufacturing, Electronics, or related field) preferred
Experience
  • 3–7 years of experience in Quality within SMT/EMS or electronics manufacturing
  • Prior supervisory or leadership experience preferred (Engineers, Technicians)
Technical Skills
  • Strong knowledge of:
    • SMT processes and electronics manufacturing
    • IPC standards (IPC-A-610, J-STD-001)
    • Quality tools (8D, PFMEA, SPC, MSA)
  • Experience with inspection technologies (AOI, SPI, AXI, ICT, FCT). 
  • Familiarity with MES and data analysis tools
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